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Welding Fume Extraction
Exento LowVac
The Exento LowVac mobile low vacuum extraction system protects users from welding fumes in an effective manner and is highly cost-effective thanks to its long service life.
It has a disposable filter with a particularly large filter area at 25 m2, which is replaced with a clean one when saturated.
Welding Fume Extraction
Exento HighVac
Compact design, maximum protection:
Thanks to its particularly high filter quality, the Exento HighVac mobile high vacuum extraction system removes more than 99.9 % of captured welding fume particles, resulting in significantly lower welding fume exposure.
In combination with the powerful Exento fume extraction torch, the high vacuum system captures the welding fumes directly at the source. It is equipped with an extra large, vertically mounted filter cartridge, thereby ensuring particularly effective cleaning.
VAUTID ASW hardfacing welding consumables
VAUTID 80
For applications combining impact and abrasion
In VAUTID 80, finely distributed wear-resistant particles of chrome carbide form a reliable defense against abrasion wear. At the same time, their fine structure provides an elastic framework, thereby ensuring an extended service life under impact conditions.
VAUTID 80 is therefore ideal for parts which are exposed to a combination of impact and abrasion.
Among its applications, these properties have made VAUTID 80 the centerpiece of our wear protection system for the sugar industry.
Recommended applications:
Components which are exposed to temperatures up to 350°C.
Components subject to a combination of impact and abrasion
e.g. sieve bars and inlet funnel components.
Components which serve as impact elements or opposing bodies,
e.g. impactors and blades used in vegetation shredding equipment, impact mill housings, and components in recycling facilities.
VAUTID ASW hardfacing welding consumables
VAUTID 70
For tough, hard, heat-resistant overlays in applications where there is a combination of impact and abrasion
The metal used in VAUTID 70 contains titanium, which forms one of the hardest types of carbide in existence. Because of its titanium carbide content, this alloy offers excellent resistance to abrasive wear. The carbides of titanium are embedded in an extremely tough matrix. This provides particularly effective protection against impact. Furthermore, weld layers constructed from VAUTID 70 are crack-free and resistant to high temperatures.
Hence VAUTID 70 offers ideal wear protection for components which operate at elevated temperatures and are simultaneously subject to high levels of abrasion and impact.
Recommended applications:
Components exposed to temperatures up to 670°C.
Components which are subject to significant impact from abrasive materials,
e.g. deflector plates, blast furnace throat armor, funnels and chutes.
Moving components which operate in highly abrasive media and either strike solid bodies at high speed or experience extreme pressures within the media, e.g. high-pressure rollers, parts of crusher rolls, roller presses and hammers in hammer mills.
Metal-on-metal wear applications, e.g. tools for hot forming or forging steel components.
VAUTID ASW hardfacing welding consumables
VAUTID 100T
For wear-resistant hardfacing layers and wear-resistant hardfacing layers operating at raised temperatures
This member of the VAUTID 100 product family also embodies the extremely wear-resistant properties which are produced when chrome carbide is embedded within a stable matrix. Adding other alloying elements prevents the matrix from becoming destabilized by diffusion processes at temperatures over 350°C.
This raises the maximum operating temperature of VAUTID 100T to 550°C.
Recommended applications:
Components which are exposed to temperatures up to 550°C.
Components which carry a steady flow of abrasive media e.g. material slides, dust ducts, separators and ventilator fans.
Components that operate in homogenous, abrasive materials e.g. coking plant equipment, sinter crushers, clinker breakers, feeder screws and sieves.
This welding alloy is also available as a VAUTID composite wear plate, produced using a special metal arc welding process (VAUTID VVP 100T).
Exhaust Arms & Fans
Exhaust Set 9 to 10m - 3 Joints
The welding fume exhaust kit consisting of boom, exhaust arm and fan is a particularly simple and cost-effective solution anywhere where air filtration is not essential. Due to the length, flexible, fast work is very easy, even with large workpieces. It is suitable for high levels of smoke and dust such as welding fumes, gases, vapours, light dusts or vehicle exhaust fumes in non-stop operation.
Exhaust Arms & Fans
Exhaust Arm 3 Joints
The KEMPER extraction arm permits a long reach. It is used either for a single work station in conjunction with a fan or for multi-user stations using tubes connected to a central extraction and filter system. The exhaust arm is designed for continuous use and is suitable for high levels of smoke and dust such as welding fumes, gases, vapours, light dusts or motor vehicle exhaust fumes.
Welding Protection
Helix Quattro with Swiss Air
Shade levels 3.0 / 4 to 13
Slide-up 1.0 Clear View
optrel hardHat
EN 379 1/1/1/1
ShadeTronic®
FadeTronic
6x panoramic field of view
IsoFit® Headgear
Welding Protection
Helix CLT with Swiss Air
Shade levels 2.0 / 4 to 12
Slide-up 1.0 Clear View
optrel hardHat
Crystal Lens Technology
ShadeTronic®
FadeTronic
6x panoramic field of view
IsoFit® Headgear
Welding Protection
Helix 2.5 with Swiss Air
Shade levels 2.5 / 5 to 12
Slide-up 1.0 Clear View
optrel hardHat
ShadeTronic®
FadeTronic
6x panoramic field of view
IsoFit® Headgear
Messer Intelligent Solutions
Messer Intelligent Solutions
Compact Space Saver
Messer Intelligent Solutions: Compact Space-Saving Automation
Unlock unparalleled productivity and efficiency with Messer's Intelligent Solutions. Our Compact series of loading and unloading systems revolutionize CNC machine operations, offering space-saving automation solutions tailored to optimize your workflow.
Key Features:
Increased Productivity: Achieve round-the-clock production capabilities with automated loading and unloading, boosting overall efficiency.
Lower Operating Costs: Reduce labor costs and improve accuracy with automation that outperforms manual efforts, leading to significant savings.
Enhanced Worker Safety: Prioritize employee safety with automated tasks that eliminate the need for workers to handle heavy materials, minimizing the risk of accidents.
Improved Work Environment: Foster a more conducive work environment by allowing machines to handle repetitive tasks, freeing up employees for more creative and strategic endeavors.
Superior Product Quality: Ensure consistency and precision in every project with optimized processes that result in superior product quality and customer satisfaction.
Narrow Footprint: Perfect for shops with limited space, the Compact I system boasts a compact design that minimizes floor space requirements.
Symmetric Design: Enjoy flexibility in setup with a symmetric design that allows modules to be placed on either side or rear of the shuttle table.
Messer Intelligent Solutions
Messer Intelligent Solutions
Productivity Version
Material handling allows you to maximize machine utilization through automation. The handling solutions are modular and can be configured to meet your individual requirements.
Key Features
Increases of productivity – Reliable material exchange resulting in maximized to ech-on-time.
Optimal material flow - Reduced down times of the cutting machines
Reduces variability in production - Less reliance on people to keep production flowing resulting in increased accuracy in scheduling and on time deliveries.
Modular Systems which can easily be expanded to serve multiple machines and kept up-to-date
Significant improvement in safety: The automated unloading of the cutting table eliminates the need to step on it and safe operating system.
Save storage space: Storage systems save nearly 70% of floor space.
Reduce production costs: Reliable and efficient system reduce manual intervention and increased production resulting in reduced costs.
Machines
PLAMill GV
Innovative models with unique processes, combining high-precision plasma bevel cutting, high-speed drilling, tapping, milling and other functions on the same equipment. PLAMill GV is the machine which perfect combination of high running speed and high processing efficiency.
Key Features
Plamill GV is a unique plate processing machine for combined operation of:
Straight / Bevel Plasma cutting
Milling
Drilling
Tapping
Marking system.
Robust dual Gantry structure.
Compact design reduces space requirements.
High positioning speed of 50m/min in Y axis and 36 m/min in X axis.
High reliable Rexroth Bosch controller.
High performance spindle motor.
Rated torque 90Nm at 3000rpm/ Max 6000rpm.
Rated Power 29.2kW.
Spindle size: BT40.
Maximum drill Ø40mm.
Maximum Tap M24.
Maximum Helical drill Ø250.
8 tools Automatic tool changer.
Specially designed copper pin grating table for effective plasma cutting and drilling.
Specialized rails with helical rack and gear for extremely smooth movement.